door pillar (a post) and apex panel repair

Post any technical questions or queries here.
Post Reply
matic
850 Super
Posts: 104
Joined: Wed Aug 14, 2013 2:03 pm

door pillar (a post) and apex panel repair

Post by matic »

hi sirs,
i am now ordering door pillar and apex panel from mmachine. however, i would like to ask you all that is it possible to change these sections (including inner a panel) when the windscreen scuttle and the front wing is still on the car? (my mini has been badly repaired on the door step and a panel. the front wing and fromt panel was changed but there is no rust, including original inner wings (just some minor repairs)
regards
ink

Image
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

Yes you can fit that panel when the front wing and scuttle are on . If you have the inner A panel from m machine there may be a little bit of trimming to do at the top of it ..... Ken
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
Dr S
1275 Cooper S
Posts: 976
Joined: Wed May 28, 2014 1:06 pm
Location: Lakeland

Re: door pillar (a post) and apex panel repair

Post by Dr S »

If you are a Facebook user have a look for the mini restoration company. You'll find some pictures of my mk2 with this panel removed for replacement. Should give you a good feel for the job in hand.

Nick
I've got a 69 Mini with a 1046, Cooper Head and a four on the floor.
matic
850 Super
Posts: 104
Joined: Wed Aug 14, 2013 2:03 pm

Re: door pillar (a post) and apex panel repair

Post by matic »

hi ken
thank you so much. do you have any techniques to weld and align the panel?

hi nick
i am really sorry. i dont have facebook account T_T. can you please give me some photos and advices in here? this can be shared to others as well.

warm regards and really appreciated
ink
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

This is a picture I took of the same panel welded in . But without the wing on .
You do not have the required permissions to view the files attached to this post.
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

Another
You do not have the required permissions to view the files attached to this post.
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
STG95F
1275 Cooper S
Posts: 1423
Joined: Fri Jan 14, 2011 6:10 pm
Location: West Midlands

Re: door pillar (a post) and apex panel repair

Post by STG95F »

Nice panel to work with goes in very nice . m-machine every time

Ian
nick@dunsdale
1275 Cooper S
Posts: 880
Joined: Fri Jun 25, 2010 3:30 pm
Location: Scottish Borders
Has thanked: 9 times
Been thanked: 4 times

Re: door pillar (a post) and apex panel repair

Post by nick@dunsdale »

Nice metal work indeed
The best repairs go un-noticed
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

Thanks nick , been doing it long enough ... Ken
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
matic
850 Super
Posts: 104
Joined: Wed Aug 14, 2013 2:03 pm

Re: door pillar (a post) and apex panel repair

Post by matic »

hi ken
thank you so much for posts.
i have seen the post that there needs to weld the inner wing and a post together. can you please advice which position i need to weld it up?
thanks and regards
ink
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

Ink what I tend to do is fit only the outer panel first by clamping and screwing up . Then bolt the door on and get the door gaps right . When your happy with the door gaps , remove door . Now align up the inner A panel and fit with a few screws to the inner wing only (not the outer a panel) . Now remove outer A panel leaving behind the inner A panel in its already lined up position for welding . Then reposition the outer A panel and door . Then your ready for final welding . .....remember it's easier to dress up / alter the A panel than the door to initially get your door gap . In other words don't try and fit the door in a certain size gap , always make the shell fit the door size ... All the best ...... Ken
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
matic
850 Super
Posts: 104
Joined: Wed Aug 14, 2013 2:03 pm

Re: door pillar (a post) and apex panel repair

Post by matic »

hi ken
thank you so so much and really appreciate on your post. i will follow your step by step.

by the way, i have noticed on other members' mini that the a post / door pillar needs to be spot weld with inner wing. (see red circle in the photo). this means i have to drill the hole at door pillar and plug weld it to the inner wing after i finish welding inner a panel, door steps and etc, isn't it?

ps. i dont have spot welder, only co2 (mig welder) on hand

regards
ink

Image
swifty
1275 Cooper S
Posts: 1549
Joined: Thu Jun 24, 2010 11:19 pm
Location: Essex
Been thanked: 12 times

Re: door pillar (a post) and apex panel repair

Post by swifty »

Yes if you haven't got a spot welder then plug and weld is fine . Just not as tidy in my opinion . ... Ken
1963 austin Cooper s mk1 1071
1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.

I am from Essex
Post Reply