Removing bronze bushes in remote housing
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- 1275 Cooper S
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Removing bronze bushes in remote housing
Gents, what is the best weapon to remove and replace the bronze bushes in the remote housing? I have a bearing puller on a slide hammer but it isn't quite deep enough. I cant get a drift on it as the lip isn't pronounce enough (must be recessed?)
Any tips please? Trying to avoid a hacksaw blade and a blunt instrument.
Thanks a lot
Any tips please? Trying to avoid a hacksaw blade and a blunt instrument.
Thanks a lot
Rolesyboy
Re: Removing bronze bushes in remote housing
I removed mine by getting a 3/8" Alan head bolt. Then I pushed it through the bush from the bottom of the housing. Then I used a spark plug socket and with a washer and a nut I drew it out. You have to, of course use an alan key long enough to stop it turning. Good luck! do the reverse to push it back, DONT hammer it in.
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Re: Removing bronze bushes in remote housing
If you can get the next size up coarse thread tapped into it, then, get that sized bolt atatched to your slide hammer, a couple of taps should "shift" it 

- 850man
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Re: Removing bronze bushes in remote housing
I use an old selector shaft out of a remote gearbox with the end machined flat. And then punch them out with a hammer.
Works well.
Works well.
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Re: Removing bronze bushes in remote housing
That's how I've done them.bwaminispeed wrote: ↑Sun Dec 27, 2020 10:42 pm If you can get the next size up coarse thread tapped into it, then, get that sized bolt atatched to your slide hammer, a couple of taps should "shift" it![]()
Re: Removing bronze bushes in remote housing
Does anyone know if there's a bush in the back of the gearbox case that the shift rod runs in or is it just running straight in the case as the bottom end of the shaft does?
Can't find a replacement bush available, only the seal.
Can't find a replacement bush available, only the seal.
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Re: Removing bronze bushes in remote housing
Mark I use the minispares rubber suspension cone compressor tool . The thick threaded part of the tool that screws into the rubber cone ( metric ) is a perfect fit to use to drift out the bronze bushes , also it's long enough as well . ... ken
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1966 Austin Cooper s mk1 1275
1968 Austin Cooper mk2 998
1962 Morris mini super 850
Porsche 997 turbo S
Ford transit van 280s.
I am from Essex
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Re: Removing bronze bushes in remote housing
Ooh, now that is a magnificent suggestion Ken.
Thanks.
Thanks.
Rolesyboy
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Re: Removing bronze bushes in remote housing
A Friend here uses a stud extractor to remove them, he even has one modified with a long rod welded and replaces them with the engine in car .
Cheers
Luís
Cheers
Luís
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Re: Removing bronze bushes in remote housing
I don't follow how a stud extractor can be used here? I must have completely the wrong end of the stick and be picturing a different type. Can somebody enlighten me please?
Cheers
Cheers
Rolesyboy
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Re: Removing bronze bushes in remote housing
No worries I have been puzzled by this too. Then thought he might have meant a blind-hole bearing extractor - that's what I'd use at least.
Yes I am a nerd: I am researching the Austrian Mini-racing scene of the 60s and 70s 

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Re: Removing bronze bushes in remote housing
Replace bushes with this kit...won't have to do the job again
https://www.facebook.com/marketplace/sh ... _pdp_share
https://www.facebook.com/marketplace/sh ... _pdp_share
- MiNiKiN
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Re: Removing bronze bushes in remote housing
Sorry Oz for putting the spanner in...OzOAP wrote: ↑Tue Dec 29, 2020 2:45 pm Replace bushes with this kit...won't have to do the job again
https://www.facebook.com/marketplace/sh ... _pdp_share
needle rollers are never a good idea when you have an assembly that never fully rotates -but instead just a couple of degrees.
Might not be an issue here here, because loads are low - but results of such a design can be seen on many radius arms and wishbones.
Yes I am a nerd: I am researching the Austrian Mini-racing scene of the 60s and 70s 

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Re: Removing bronze bushes in remote housing
Fully aware on needle rollers/rotating shafts.MiNiKiN wrote: ↑Tue Dec 29, 2020 4:14 pmSorry Oz for putting the spanner in...OzOAP wrote: ↑Tue Dec 29, 2020 2:45 pm Replace bushes with this kit...won't have to do the job again
https://www.facebook.com/marketplace/sh ... _pdp_share
needle rollers are never a good idea when you have an assembly that never fully rotates -but instead just a couple of degrees.
Might not be an issue here here, because loads are low - but results of such a design can be seen on many radius arms and wishbones.
That is such a low load area that there is no problem, as has be proven over last 20 years and the amount of kits sold.
Other applications you quote have the weight of the car on them.
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Re: Removing bronze bushes in remote housing
I don't follow how a stud extractor can be used here? I must have completely the wrong end of the stick and be picturing a different type. Can somebody enlighten me please?

Cheers
Luis
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Re: Removing bronze bushes in remote housing
I too am a bit confused on why one would use needle bearings on that shaft. Doesn't that shaft go up and down as well as rotate? Isn't a bronze bush ideal for this combination of motions?
If you need a fancy solution wouldn't something like a linear bearing be more appropriate (even though bronze works well)?
If you need a fancy solution wouldn't something like a linear bearing be more appropriate (even though bronze works well)?
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Last edited by Gary Schulz on Tue Dec 29, 2020 11:49 pm, edited 1 time in total.
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Re: Removing bronze bushes in remote housing
Fully aware on needle rollers/rotating shafts.Gary Schulz wrote: ↑Tue Dec 29, 2020 7:17 pm I too am a bit confused on why one would use needle bearings on that shaft. Doesn't that shaft go up an down as well as rotate? Isn't a bronze bush ideal for this combination of motions?
That is such a low load area that there is no problem, as has be proven over last 20 years and the amount of kits sold.
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Re: Removing bronze bushes in remote housing
Hi Luis. I could not understand but now I do. Thanks for explaining
LuisM wrote: ↑Tue Dec 29, 2020 7:17 pmI don't follow how a stud extractor can be used here? I must have completely the wrong end of the stick and be picturing a different type. Can somebody enlighten me please?you are fully right, sometimes not so good with the english terms..., its not the extractors that slide over the stud, i meant a broken stud/bolt extractor, similar to these ones, it works fine with a welded rod and slide hammer.
Cheers
Luis
Rolesyboy