Twin HS4 Airbox

Post any technical questions or queries here.
Post Reply
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Twin HS4 Airbox

Post by 111Robin »

I've been running with K&N cone filters on my twin HS4s for years but always wanted a more standard setup. Inspired by previous posts on modifying the HS2 box I've had a go myself. I decided to move the box back using spacers to clear the dash pots rather than cut away the front. More work obviously but looks ok. 12mm spacers give enough clearance but the box fouls the bulkhead so has to be reduced in overall depth. Cutting it back to the diameter of the filters works fine with just a small amount of modification to the inlet pipe as a result. I'll paint it once I've tidied up the welds but otherwise it's looking fine.

Image20200116_205804 by Robin Derrick, on Flickr

Image20200116_205748 by Robin Derrick, on Flickr
bwaminispeed
998 Cooper
Posts: 609
Joined: Sat Aug 21, 2010 4:05 am

Re: Twin HS4 Airbox

Post by bwaminispeed »

Looks good.....
mk1
Site Admin
Posts: 19842
Joined: Thu Jun 24, 2010 11:30 am
Location: Away with the Faries
Has thanked: 2 times
Been thanked: 4 times

Re: Twin HS4 Airbox

Post by mk1 »

Very good solution.
User avatar
AndyB72
1275 Cooper S
Posts: 1381
Joined: Thu Jun 24, 2010 12:44 pm
Location: Wakefield, West Yorks

Re: Twin HS4 Airbox

Post by AndyB72 »

Looks very neat.
User avatar
Spider
1275 Cooper S
Posts: 4775
Joined: Mon May 07, 2012 6:10 am
Location: Big Red, Australia
Has thanked: 59 times
Been thanked: 15 times

Re: Twin HS4 Airbox

Post by Spider »

Very nice - it looks factory !
CooperTune
1275 Cooper S
Posts: 1293
Joined: Sun Sep 22, 2013 1:47 pm
Location: Coastal VA USA
Been thanked: 1 time

Re: Twin HS4 Airbox

Post by CooperTune »

Could you post pictures of the other sides of the housing? I have a box with most of the tube cut off and missing
the lid. Looking for a air cleaner solution for a pair of HIF 38s. Steve (CTR)
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Re: Twin HS4 Airbox

Post by 111Robin »

All I did was to continue the existing radius around the filters where originally the radius increased to capture the inlet pipe. I'll plate the section shown over the inlet. It reduces the depth of the box by around 0.5".

Image20200121_190806 by Robin Derrick, on Flickr

Image20200121_190733 by Robin Derrick, on Flickr

Image20200121_190832 by Robin Derrick, on Flickr
CooperTune
1275 Cooper S
Posts: 1293
Joined: Sun Sep 22, 2013 1:47 pm
Location: Coastal VA USA
Been thanked: 1 time

Re: Twin HS4 Airbox

Post by CooperTune »

One more question, I can see from the brake parts this is a later car. Is it one with the sub frame drilled
for motor mounts 1/2 inch further forward and using the longer dog bone? I'm about to install a 1275 GT
power unit with twin HIF 38s. I have sourced a late sub with the forward mounting and longer dog bone.
All going in a early 90s BOC. Thanks for the pics. Steve (CTR)
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Re: Twin HS4 Airbox

Post by 111Robin »

CooperTune wrote:One more question, I can see from the brake parts this is a later car. Is it one with the sub frame drilled
for motor mounts 1/2 inch further forward and using the longer dog bone? I'm about to install a 1275 GT
power unit with twin HIF 38s. I have sourced a late sub with the forward mounting and longer dog bone.
All going in a early 90s BOC. Thanks for the pics. Steve (CTR)
It's an 89 model year but not sure about the engine position. Whatever was standard for that year is what it is, I'm sure someone on here will know.
User avatar
IAIN
1275 Cooper S
Posts: 1090
Joined: Thu Jun 24, 2010 3:40 pm
Location: Scotland

Re: Twin HS4 Airbox

Post by IAIN »

A 1989 mini 30, 1000 has the early mounting points on the subframe.
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Re: Twin HS4 Airbox

Post by 111Robin »

IAIN wrote:A 1989 mini 30, 1000 has the early mounting points on the subframe.
Thanks Iain
User avatar
Vegard
1275 Cooper S
Posts: 2042
Joined: Mon Jun 28, 2010 1:33 pm
Location: Norway
Contact:

Re: Twin HS4 Airbox

Post by Vegard »

I've got a twin hs2 air box made from fiberglass. Maybe that would be easier to modify for such use. I cannot remember where I got it though.
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Re: Twin HS4 Airbox

Post by 111Robin »

Vegard wrote:I've got a twin hs2 air box made from fiberglass. Maybe that would be easier to modify for such use. I cannot remember where I got it though.
Certainly cheaper than cutting up an original box but hey, it's only a glorified biscuit tin after all.
User avatar
Vegard
1275 Cooper S
Posts: 2042
Joined: Mon Jun 28, 2010 1:33 pm
Location: Norway
Contact:

Re: Twin HS4 Airbox

Post by Vegard »

:lol:
wulfy66
Posts: 1
Joined: Wed Nov 08, 2023 6:45 pm

Re: Twin HS4 Airbox

Post by wulfy66 »

How did you make the black spacer between the elbows and the inlet manifold? I have the same problem
User avatar
111Robin
1275 Cooper S
Posts: 2608
Joined: Mon Dec 19, 2011 7:59 pm
Location: Aberdeen Scotland
Has thanked: 1 time
Been thanked: 5 times

Re: Twin HS4 Airbox

Post by 111Robin »

The spacers fit between elbow and carb, not the inlet manifold. I just bought a sheet of plastic of the required thickness (12mm) and cut it to shape.
mk1
Site Admin
Posts: 19842
Joined: Thu Jun 24, 2010 11:30 am
Location: Away with the Faries
Has thanked: 2 times
Been thanked: 4 times

Re: Twin HS4 Airbox

Post by mk1 »

This was the design I dreamed up years ago.
yry_13-s.jpg
You do not have the required permissions to view the files attached to this post.
Post Reply