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KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 9:32 am
by Nick W
well as a lot might know, I have previously sorted the shell for this, and am now building it up. this is my second attempt at a full build on a mini.
first one was back in 1979/80 when I was 16/17 I had had a job, part time at a garage down in shalesmoor ,id been going down since I was about 14 after school, mainly helping with mechanical repairs. when the chance came to buy a 66 mini cooper with a rust problem, I used all my savings of £150 to buy it .
It was dead easy to strip down and wasn't long before I had all the rear subrame mounting panel chopped out and crudely made plates screwed in to place.
then it was time to weld it up, unfortunately I had only seen my boss do a little welding with an gas torch and had never really had a go my self :? but how hard could it be ???
well after a while I managed to tack it all together ,and then started to seam it all together. this is when I learned a little about distortion :lol: .It was obvious I needed some help with it ,but the chap at the garage only knew what his dad had shown him 30 years earlier. so wasn't up to date with (modern bodywork).
anyway some help came from my other hobby (boozing) where I was assured that even crap welding could be covered up with a new german product called Shults??. great I thought and the next weekend I finished the welding and started to apply loads of the stuff, only to see it start to slide off most of my work ,even to the point where I could see I hadn't quite finished some of the welding!. well after awhile I thought I would let it all dry and maybe apply some more.
in the mean time I thought I would just reweld the bit I wasn't happy with :roll: next thing the hole of the underside was a massive blue flame as the hole underside burned :o !!...the scares from the dripping shults are still visable 37 years later :lol: .
well the garage owner had had enough, towed the mess up to my grans drive, where it stayed till I could get rid of it .
I think I got £150 for it... twin tanks an all, |I didn't even have a camara ,so no images ..but remember the last digits where 889D.
this didn't put me off bodywork , but didn't ever want to work on another bloody mini!
I then got a proper job at a ford main dealer (brookshaws) and went to collage ,and learned how to do the job properly.I ended up a foreman their and worked on all aspects of body repairs. then moved on to a main Vauxhall dealer (Charles clark)
jigging cars and saving up to eventually get my own body shop. which I did in 93. I now have a successful business employing 4 operative staff mainly doing insurance work (not classic cars). but have been rebuilding old cars as a hobby all my working life.
so that's why this is my first full rebuild on a 60s mini that I should get finished!

Nick

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 10:12 am
by tjw89
What's with with clutch master? Isn't it a brake master cylinder?

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 11:19 am
by Nick W
tjw89 wrote:What's with with clutch master? Isn't it a brake master cylinder?
yes I have the correct cylinder to fit now.

more images

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 11:33 am
by Nick W
copied boot board off an original veltone black one I have , managed to get some British carpet company nos for it.


tanks where cleaned ala Swifty cement mixer process, POR 15 sealed and exterior 2 pack black.

used genuine petroflex nos braided hoses through out.

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 11:43 am
by Van13
Looking fantastic nick impressive workmanship

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 12:33 pm
by Nick W
lots to do, but happy with what its starting to look like.

nos wiring loom not for a mini, but lots of nice bits from it are added to the repro one I have used.

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 12:38 pm
by Nick W
nos britax inertia reels fitted, made up a bracket to bolt through the flutes in the floor and add some strength.

the carpet colour looks much better in the flesh , the pictures make it look pinkish....its more blood red to look at.

used old bits to fasten down, the repro ones went in the bin :roll: .

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 12:59 pm
by Nick W
doing some correct detail stuff...but doubt I be selling any time soon so some of its just as I want it ...not Mr Parnell :lol:

managed to transfer the original "paint ok" from original shell....so don't say I haven't used anything from the original car! :x :lol: ..the DNA fused through when I stuck it on..

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 1:09 pm
by Nick W
Van13 wrote:Looking fantastic nick impressive workmanship
thanks
looks a bit different to when you saw it ...

Ive moved house last month so not as far along as I wanted ......I did plan this build to not take too long .....but still not doing bad

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 2:29 pm
by steve1071
Looks fantastic Nick.

I'll have to pop in for a look next time I pass.

;)

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 3:44 pm
by Ronnie
As others have stated you are doing a first class job :!: :!:

With regard your NOS Petroflex, is it compatible with the modern fuel :?:

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 4:12 pm
by Nick W
Ronnie wrote:As others have stated you are doing a first class job :!: :!:

With regard your NOS Petroflex, is it compatible with the modern fuel :?:
good question
I think so ...but others don't , some fuel lines can disintegrate like lightning with modern fuels , but ...(and I might be wrong)
I recon some of these problems come from cheap Chinese rubber that's been used to make all manner of things that disintegrate ! .I have had original petroflex pipes on some of my cars for 15 years and they are still in good order. if some one can answer this then maybe Ill believe it .

Nick

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 8:04 pm
by Daz1968
Looking superb,

Is the carpet nos veltone or a repro carpet

Re: KNU 226D mk1 cooper s

Posted: Mon Mar 27, 2017 8:30 pm
by Nick W
Daz1968 wrote:Looking superb,

Is the carpet nos veltone or a repro carpet
Its veltone made in the 80s by the british carpet company, sadly they dont make it any more in red
Although I think you can still get it in black

Re: KNU 226D mk1 cooper s

Posted: Tue Mar 28, 2017 8:20 pm
by miniminor
Looks fantastic, you have a great car there. When's it likely to be finished and on the road?

Re: KNU 226D mk1 cooper s

Posted: Tue Mar 28, 2017 10:16 pm
by cpr1
Great restoration

Re: KNU 226D mk1 cooper s

Posted: Wed Mar 29, 2017 8:02 am
by Nick W
miniminor wrote:Looks fantastic, you have a great car there. When's it likely to be finished and on the road?
Unfortunately I am having to take a short break with blyton looming and other commitments.

But it will be finished before Sept to keep my 1 year deadline...hopefully

Re: KNU 226D mk1 cooper s

Posted: Wed Mar 29, 2017 8:03 am
by Nick W
cpr1 wrote:Great restoration
Thanks

Re: KNU 226D mk1 cooper s

Posted: Fri Apr 14, 2017 10:07 am
by Nick W
bit more plumbing done now....plenty still to do....

Re: KNU 226D mk1 cooper s

Posted: Sat Apr 22, 2017 10:21 am
by Nick W
vertical cooler now fitted , made pipes from copper till I can get some better ones made up..