1000cc spaceframe clubmans racer

Images & stories about our current projects, cars, engines & all sorts of other stuff.
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Excellent news this evening - just met a local GRP guy who has agreed a very reasonable price to make the mould and a panel.

Needless to say, the car will be carrying some non period advertising! 8-)

I plan to have the buck ready by the end of summer.

Nice to know it's actually viable, as there was a real chance after all this work that it was just going to be too dear! (it is still dear, but hey ho!)

Al
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Made some more progress - nice to get most of the foam skimmed. It really does feel it's coming together now.

Boring sanding filler though!


Image


Image

Image


Image


Wasn't going to bother painting it before getting it moulded, but it seems a shame, so might have to get saving a wee bit harder 8-)
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Not had a chance to do anything to the buck for a few weeks, so nice to get a chance to make some decent progress today. Finally seeing it all in one colour (admittedly only a filler primer guide coat, but still.....)

Lots of tidying still to do to the flutes over the front suspension mounts, but it's just a case of building them up with filler

Image

Image

Image

For reasons of cost / time, I think I'm going to put on a 'conventional' '7' rear end in alloy and tube rather than moulding one similar to the Mink. I may do that in the future, but at this stage I don't think it's the way to go at the moment.

Al
InimiaD
1275 Cooper S
Posts: 1526
Joined: Thu Jul 01, 2010 11:20 pm
Location: West of Offas Dyke.

Re: 1000cc spaceframe clubmans racer

Post by InimiaD »

Good progress Al.
Am admiring your skills,big time. 8-)
morris-miner
998 Cooper
Posts: 502
Joined: Thu Jun 24, 2010 10:50 pm
Location: Sunny Devon
Has thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by morris-miner »

I do love this thread, am so looking forward to seeing the end result, in the flesh hopefully.
So envious of your fabricating talents.
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Had one of those days in the garage where you work all day and at the end it doesn't really look like you've made much progress, but in fact a lot was achieved.

As well as finishing off the bottom of the nose section I made progress with cutting out and fitting the dams which set out the split in the mould and also the returns on the mould edge to which the flat flanges will then be bolted so the return edges can be formed round the edges of the moulding. I also built up the wee projections at the edge of the dash to soften the transition from the panel to the chassis as the right angle was a bit 'jarring'

Image

Image

Image

Image

(The final panel will be trimmed to the pencil line in the last photo)
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

nerve racking job the other day to finally lift the buck clear of the chassis and then finally join the nose and bonnet sections together into one piece and smoothe the join.

Unfortunately, I only had Jennifer to help me, and she tends not to enjoy getting involved in my projects (or taking instructions! 8-) ) so things were a bit 'tense'.......

Thankfully though, the buck came free easily enough (and we didn't fall out) so all is right in the world! :D

Should get another coat of rattle can paint on it at the weekend and the finish off the dams before getting it off to the moulders next week.


Image

Image


Image

[url=https://www.flickr.com/photos/44645707@N00/14038355257/]Image[/url

Al
mk1
Site Admin
Posts: 19846
Joined: Thu Jun 24, 2010 11:30 am
Location: Away with the Faries
Has thanked: 3 times
Been thanked: 8 times

Re: 1000cc spaceframe clubmans racer

Post by mk1 »

Looking really good Al!

I really like the look of that front end, looks like it could be realy for Blyton after all after all :wink:
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

The front will be ready for next years event. I'm not so sure about all the bits behind it though..........

:lol:
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

50 shades of Grey?
Image

Image

Nah, Paint it black!

Image

Image

It's a wee bit ripply, but on the whole, I'm pretty chuffed with it. The black will show up any faults, hence the moulding will be in OEW........

Right, I'm off to ring the moulder

:D

Al
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

A wee bit of trimming needed, but looks pretty good!

It turns out that Halfords aerosol paint has a weird reaction with GRP moulds, so it'll need to be painted, but not bad for what it's cost me.

Right, on with the rest of it ! :D

Image

Image

Image

Image

Al
mk1
Site Admin
Posts: 19846
Joined: Thu Jun 24, 2010 11:30 am
Location: Away with the Faries
Has thanked: 3 times
Been thanked: 8 times

Re: 1000cc spaceframe clubmans racer

Post by mk1 »

That looks excellent Al!

GREAT WORK.
morris-miner
998 Cooper
Posts: 502
Joined: Thu Jun 24, 2010 10:50 pm
Location: Sunny Devon
Has thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by morris-miner »

Love this thread.
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Image

Image

Now getting to be quite a nice place to sit and make 'Brumm - Brumm' noises :lol:

Back axle location nearly sorted - trailing links all sorted, just a wee ajustment needed to the panhard rod mounting. Once that's sorted (hopfully this week) I'm just waiting on the technician at work bending me the rear bodywork tubes and then I can start building up the rear of the chassis / body.

Fingers crossed I get the balance of the Yimkin payment soon as I have a lead on an engine which may speed things up (figuratively & literally! :D )

Al
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Dilema time.

Do I:
A. Stick on a 'conventional' Lotus seven style rear end for ease / convenience / low cost / speed
B. Make a buck of a unique sculpted tail sort of in the style of the Coldwell which ties in with the front end. This will be messy / expensive / slow / may result in the thing never being finished!

My head tells me A, but I know that if I DONT do B, I'll probably wish I had.

Oh, or there is of course:
C. Sell it and get something that I can actually use on the road.... :lol:

Hmmmm, not sure

Al
GraemeC
1275 Cooper S
Posts: 2277
Joined: Thu Jun 24, 2010 1:05 pm
Location: Hiding From The Dog... NW Eng
Has thanked: 2 times
Been thanked: 3 times

Re: 1000cc spaceframe clubmans racer

Post by GraemeC »

A to get it going, then B once you've had a bit of fun!
User avatar
IAIN
1275 Cooper S
Posts: 1090
Joined: Thu Jun 24, 2010 3:40 pm
Location: Scotland

Re: 1000cc spaceframe clubmans racer

Post by IAIN »

GraemeC wrote:A to get it going, then B once you've had a bit of fun!
Then C ...............sell it and get another mini. :lol:
mk1
Site Admin
Posts: 19846
Joined: Thu Jun 24, 2010 11:30 am
Location: Away with the Faries
Has thanked: 3 times
Been thanked: 8 times

Re: 1000cc spaceframe clubmans racer

Post by mk1 »

Al, You are getting into serious danger of finishing a project!
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

doesn't feel like it!

(not that I know what it would feel like anyway....... :lol: )

Al
User avatar
Pandora
1275 Cooper S
Posts: 3112
Joined: Thu Jun 24, 2010 8:01 pm
Location: Dunfermline, Fife
Been thanked: 1 time

Re: 1000cc spaceframe clubmans racer

Post by Pandora »

Sadly, my safety roof rack project has diverted my time and funds from this for the last wee while, and has now reached a stage where I'm considering selling the car to free up a bit of cash to invest in the other project, or alternatively, I might be looking to exchange the race car for a (presentable) used Transit or similar Crewcab which would double as a VEPS demonstrator and family car.

If the project succeeds, I'll then spend the profits on Coldwells and Minis! :D

Al
Post Reply