Page 4 of 12

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 09, 2022 7:55 am
by Philsa
Hi GraemeC

Yes just too bad they hid alot of rust and faults under all that.

I had to shower twice to get all the paint/filler mixture, properly washed off.

The panel list is certainly growing, but I have a spare later round nose body that will donate some body panels.

Re: MK1 bodge to Cooper replica

Posted: Thu Oct 13, 2022 5:15 pm
by Philsa
So update time.

I have started to source the needed panels what I could locally.
Found a LH wing and later a-panel outer. and some trim strips.

ffr.jpg
ffs.jpg

Stripped the whole backend.

fft.jpg
ffv.jpg

Re: MK1 bodge to Cooper replica

Posted: Sat Oct 15, 2022 3:36 am
by Philsa
Had a shopping spree and sourced some other panels that is needed.


ffw.jpg


ffx.jpg

Then stripped the front end further.
Wires are soldered, no plugs.....



ffy.jpg


This is the gaps between inner tray and wings, before paint/filler stripping.


ffz.jpg

gga.jpg

Re: MK1 bodge to Cooper replica

Posted: Sat Oct 15, 2022 3:50 am
by Philsa
This is what filler and lead under that looks like. :evil:


ggb.jpg

ggc.jpg


After some time...


ggd.jpg

gge.jpg


Other side is better, but still welded on skew...

ggf.jpg

Re: MK1 bodge to Cooper replica

Posted: Sat Oct 15, 2022 3:58 am
by Philsa
The RH wing is still in good shape on the head lamp side, not so much on the a-panel side...

ggg.jpg

Drilled a pilot hole and used the spot weld cutter.

ggh.jpg

Next thing the lead kept getting in the way of trying to remove the wing without too much damage, so....


ggi.jpg

ggj.jpg

This is how far I got to, before calling it a day.

ggk.jpg

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 16, 2022 9:34 am
by Philsa
Next I did what should have been done already....

ggl.jpg

Removed the brake and clutch masters and found the last strayjob remains behind them.

ggm.jpg

Stripped the shock absorber top brackets off and found nice metal under neath and also took the disc brake setups off and fitted brake drum items.

ggn.jpg

That was my saturday.

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 16, 2022 3:29 pm
by Philsa
Had some spare time this afternoon.

Really wanted to get the nose off completely.

Started to remove the strip that was left on the left inner tray.

ggo.jpg

The valence was not welded on by this 90 degree bracket above the triangle shaped bracket, so just wedged it loose.

ggp.jpg

Then split this seam

ggq.jpg


Finally

ggr.jpg

Drilled the 90 deg brackets out.

ggs.jpg

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 16, 2022 3:30 pm
by Philsa
This is how I left the body for today.

ggt.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Oct 19, 2022 4:03 am
by Philsa
I do not like the speaker holes in the parcel shelf so, started to split the seams and found the lh side was loose in the middle part.

ggu.jpg

Kept going ...

ggv.jpg

Had to get creative to remove the rear spot welds.

ggw.jpg
ggx.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Oct 19, 2022 4:10 am
by Philsa
I have this mangled mk1 shell that was shortened.
The parcel shelf here was in better shape than the one off the other shell.

ggy.jpg

Came off without too much of a fuss.

ggz.jpg

And a new panel to fit for the pile... after some attention and filling in the holes of the hoop, it should work fine.

hha.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Oct 19, 2022 10:24 am
by trevorhp
Really good progress and you are lucky to have a source of replacement original panels.
Pictures are great and a permanent record.
Thanks for posting them.

Re: MK1 bodge to Cooper replica

Posted: Wed Oct 19, 2022 11:15 am
by Peter Laidler
Yep, certainly making progress. I'm wondering that as you have a good selection of new and used panels, all in good condition whether it's worth restoring it back to a more valuable standard Cooper. You've certainly made a bluddy good start......

Re: MK1 bodge to Cooper replica

Posted: Thu Oct 20, 2022 3:49 am
by Philsa
Hi Gents

I always take pictures of everything whether it is for me or for a customer. Although I have a day job now again, so cannot work on the mini full time, nor work on a customer's car atm. I still had to place quite the order from the UK for yet more panels as I could not get a new RH wing locally.

Peter as far the standard Cooper goes, well I was priviliged enough to work on a customer's 1963 997 Cooper some time back, was a really original car, even replaced the discs on the 7 inch brakes. What really let the car down was the fact that a genuine BMC 649 cam was fitted to it, so on low rpm it was not so nice to drive and once the cam went into the power band it took off. I have always wanted a Cooper S and have not been lucky enough to find one in SA in all my mini ownership, since I have the choice of either a 1275 S or 1071 S engine to build at my disposal well... I do however own a pristine immaculate, well almost concours restored 1978 1275 GTS that I drive with regularly that keeps me more than happy.

Re: MK1 bodge to Cooper replica

Posted: Thu Oct 20, 2022 3:52 am
by Philsa
Just for interest sake the build thread for the GTS on the SA mini forum http://samini.co.za/showthread.php?tid=209

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 30, 2022 4:12 am
by Philsa
Update time, between the rain and the day job did not get much done.

hhb.jpg


RH inner quarter panel, just a test to see the colours and history.

hhc.jpg

Roof gutter...


hhd.jpg

RH door step not aligned with outer sill.

hhe.jpg

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 30, 2022 4:20 am
by Philsa
Started to paint strip the bonnet.

hhf.jpg

Found a hole on the left hand side right through, damn.

hhg.jpg

On a better note had a panel delivery.
Some new outer sills.

hhh.jpg

Boot floor repair, boot board brackets and outer a-panels.

hhi.jpg

Made a mistake on the wing, but oh well.

hhj.jpg

Re: MK1 bodge to Cooper replica

Posted: Sun Oct 30, 2022 4:32 am
by Philsa
Stripped the wiring loom, cluster and switches out.
The bottom dash rail has really been messed with.

hhk.jpg

hhl.jpg

Removed some of the stone chip from the boot....

hhm.jpg

Was hiding some cracks and loads of horrors.

hhn.jpg

On the inside one of the layers was peeling off....

hho.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Nov 02, 2022 7:11 pm
by Philsa
So I just got on with it.

hhp.jpg


Got a pneumatic scraper and it worked well to remove the stone chip.

hhq.jpg

hhr.jpg


Little bit of wire wheel later....

hhs.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Nov 02, 2022 7:22 pm
by Philsa
I then proceeded to split the body panels

hht.jpg


Then I cut the sides and above the boot closing panel.

hhu.jpg

The boot lid hinge mounting points was in realy bad shape.
Looks like a crinkle cut chip.



hhv.jpg

hhw.jpg

hhx.jpg

Re: MK1 bodge to Cooper replica

Posted: Wed Nov 02, 2022 7:33 pm
by Philsa
Had to drop the sub-frame next, to remove the rear valance.

hhy.jpg

Getting the rear valance loose from the boot floor.

hhz.jpg

Was also really rusted and in bad shape.

iia.jpg

Now are these closing panels standard to early cars or what?


iib.jpg
iic.jpg