Page 3 of 33
Re: Next project - ‘62 997 Austin Cooper
Posted: Fri Aug 30, 2019 10:12 am
by Dearg1275
Thanks for the encouragement Andrew, always welcome.
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sat Aug 31, 2019 3:12 pm
by Dearg1275
At last, the first panels welded in. Drivers side A panels inner and outer. I like to do the outer first so I can get some sealant in useful places. Much will blast off later but not that hidden away behind metal.
Here is my take on A panels.
136CB8A8-8D99-4D89-8C02-83AB4033DED6.jpeg
89445D4C-5F7A-414E-B1B3-C66D09A5404B.jpeg
B77F17FE-FABD-4E76-90A9-2EB1B17EEE1C.jpeg
CB5FDB8F-540E-4383-9A6D-9924CD3F72D3.jpeg
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 01, 2019 6:58 pm
by Dearg1275
Decisions, repair or replace the right quarter panel.
5426358E-3D50-46E6-9DCE-14EEC41B4255.jpeg
The wheel arch will have to be replaced so I thought nothing to loose by having a go.
1B715034-8F92-4FED-9F76-14669339A910.jpeg
Out with the old,
B7E0F654-C1B5-4FC8-9F28-FAB8ECF475ED.jpeg
and in with the new.
114BF9EE-C2FF-41B1-BDBC-47F7DFB6DB26.jpeg
1E81B9D9-7874-49E6-8B0B-65DFEFFF4A91.jpeg
With the difficult bit done I’m happy to do the repairs at front and rear edges of the wheel arch. Surface rust doesn’t take long to get hold!
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Mon Sep 02, 2019 7:40 am
by Old English White
Very neat

. That's a tricky little area to repair.
Re: Next project - ‘62 997 Austin Cooper
Posted: Mon Sep 02, 2019 5:59 pm
by Dearg1275
Yes, it’s nice when it goes right. Front edge of rear wheel arch with a touch of lead loading done today.
13D967A5-5BBE-4142-A98D-090AC926CA08.jpeg
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Wed Sep 04, 2019 7:03 pm
by Dearg1275
Skipping about a bit with tasks. I tackled mission impossible today, or so it seemed. The boot lid.
9BF35E5C-75E3-4874-BC16-ADB0835CD721.jpeg
Most of the rest of the lower frame is in the same state. Nothing ventured nothing gained and heritage boot lids are rather dear.
5FD568EA-E4AA-4DFB-B186-534128A645CA.jpeg
E8895D5E-5392-4947-981A-3FB71CC7F683.jpeg
It’s all a bit rough but will look better with some filler or lead. I may not use it depending on how the outer skin repairs go.
48F99CFF-EB7E-4F96-A2E1-80394B551FE7.jpeg
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Thu Sep 05, 2019 7:14 am
by Old English White
It is certainly worth a try though. I bought a Heritage bootlid for mine but wasn't entirely happy with it. I never got the fit quite right and the number plate pressing is wrong
I don't know what they cost now but I paid £80.00 for mine which was a good bargain even then.
Re: Next project - ‘62 997 Austin Cooper
Posted: Thu Sep 05, 2019 7:58 am
by Nick W
the heritage boot lid they use on there mk1 shell looks to fit ok, maybe they have improved it.
Re: Next project - ‘62 997 Austin Cooper
Posted: Thu Sep 05, 2019 8:36 am
by Dearg1275
Old English White wrote:It is certainly worth a try though. I bought a Heritage bootlid for mine but wasn't entirely happy with it. I never got the fit quite right and the number plate pressing is wrong
I don't know what they cost now but I paid £80.00 for mine which was a good bargain even then.
Heritage Mk1 boot lids are now £348.48. I does make you want to have a go at repair. At least this one will end up with less filler than it used to have.
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Thu Sep 05, 2019 6:23 pm
by Dearg1275
The boot lid is as good as I can get it. I used lead on the outer side of the skin on the basis that if I need to bend it here and there to get a better fit the filler won’t crack.
6F076E6D-F256-4B5C-91E1-05FF2A44B605.jpeg
05FFE0E6-1DF6-45BA-B4BE-8321BFCE374E.jpeg
It will need some more modern filler to finish off.
I hope it fits!
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sat Sep 07, 2019 8:42 am
by billycooper
So chuffed you using as much of the original metal as you can !
Re: Next project - ‘62 997 Austin Cooper
Posted: Sat Sep 07, 2019 9:04 am
by Dearg1275
Thanks Steve. It’s so tempting to scrap a panel and fit a nice new smooth one that just needs a lick of paint to be perfect. However, with a car that is so nearly good it does feel wrong. OK, it will never be perfect but it probably only ever was when it rolled of the production line. Witness the filler in the boot lid beneath Smoke Gray paint along with all the other layers. I may leave some of its history under the boot inner cover board (it still has the original).
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sat Sep 07, 2019 10:25 am
by Andrew1967
Some great metalworking there Dave.
We are lucky with Minis that so much new its available and forget that for many classic car restorers, metalwork like you are doing is the only option.
Keep it up - this is a really interesting project

Re: Next project - ‘62 997 Austin Cooper
Posted: Sat Sep 07, 2019 9:07 pm
by Dearg1275
Boot stripped, filled and primed with epoxy. It should tidy up fine when the primer/filler goes on.
9003BD79-878C-43ED-B51F-BBBA93BFEA35.jpeg
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 10:20 am
by roger mcnab
hi dearg1275
that boot lid looks like a new one very neat work and a tribute to your patience
cheers roger mcnab
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 11:14 am
by Dearg1275
Thanks Roger.
D
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 11:29 am
by morris-miner
Stunning bit of craftsmanship, well done sir.
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 12:32 pm
by AndyPen
morris-miner wrote:Stunning bit of craftsmanship, well done sir.
Very, very impressed!!
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 3:55 pm
by Peter Laidler
Brilliant work. Any reason for not filling the holes in the number plate light recess?
Re: Next project - ‘62 997 Austin Cooper
Posted: Sun Sep 08, 2019 4:59 pm
by Dearg1275
Peter, yes I may want to use them if I decide not to fit the swinging number plate carrier. It’s only in primer so any decisions can wait.
D