Neat three wheeler Brett, very smart, far smarter than mine will be, mine will probably come under the heading of 'functional'.
I have been busy welding and painting, this is the chassis with most of the main metalwork done and awaiting a coat of Hammerite No1 rust beater.
This is looking where the back bulkhead goes, lots of small tabs in place to bolt it up, also shown are the seat belt mounts.
Trial fit of the front bulkhead.
Trial fit of the rear bulkhead.
Chassis fully undercoated.
And starting with the topcoat, good old Hammerite smooth black, it was a bit cold when I did this and it was like painting with treacle.
All in topcoat.
Using card to work out the size and shape of the front and top engine bulkheads, the front ended up with 6 pieces.
I turned the chassis upside down and cut the floor out in one piece, 1.5mm steel sheet. I marked from inside the positions of all the chassis rails then turned the sheet over as you see here. I then blued the areas and marked it for drilling. Rivet spacing is 30mm, research told me the minimum is 3 times the diameter of the rivet, 4mm rivets -12mm and the maximum was less defined, aircraft use was between 6D and 8D and for anything else the maximum spacing is what ever you decide, I don't want this florr to fall off so I plumped for more must be better.....
I drilled through with a 2mm drill first so that when I turned the floor the right way up I would know where to drill, this was done with a 4mm drill, the 2mm holes centering the drill in the correct place, 438 bloody holes, twice.......
Everything was de-burred and the bottom of the chassis and the inside of the floor given a coat of green hammerite.
Once that had dried I applied Tiger Seal to the bottom of all the rails and sat the floor in position, some of you will know that Tiger Seal does not take long to go off and I had to put in and pull 438 pop rivets.......quickly
Two things helped me do this in just under one hour, the first was buying an air rivet gun from Machine Mart which performed faultlessly, the other was my mate Des turned up when I was halfway through and took over, my arms had just about had it.
One floor riveted and sealed, it will eventually be painted with POR15.
Steel sheets cut and positioned ready for drilling. Another brilliant buy was a set of air shears from Aldi or it might have been Lidl, Des saw them and asked if I wanted one, £20.00, I nearly said no but decided that they might come in use. They were brilliant, I cut out the 6 bits of sheet for the front engine bulkhead in minutes, why did'nt I have one years ago.
Front subframe was stripped ready for painting but there was too much rust for me to deal with so I took it to the local shot blasters who cleaned it and powder coated it for me in 3 days for £80.00, I thought it was a bargain, pleased with the result.