It's been a while since my last update! The Mk1 has seen a surprisingly high number of miles being clocked up recently, thanks mainly to my primary car (a 2006 MINI Cooper S JCW) being off the road for a couple of weeks for repairs, which forced the classic back into daily driver duties. I also made a couple of trips to Downton, including being on display at the Downton Motor Club's annual show for the 75th anniversary of Downton Engineering.
I was also invited to a photo shoot for the car to feature in Mini Magazine, which was scheduled for this morning, so over the past couple of days I invested some time into tidying up & properly cleaning the car to make sure it looks its best.
One thing that started to let it down recently was some nasty flaky paintwork around the roof gutters. This has just been getting worse and worse over the past few months as more paint has continued to chip off:
Fortunately, I still have plenty of leftover paint from the last round of touch-ups I did, so I got to work sanding and preparing the affected areas for a rust preventative primer.
By the time I'd worked my way around all of the problem areas and done some haphazard masking, pretty much the entirety of each side's worth of guttering needed repainting.
The cellulose rattle can did the job rather nicely, it isn't a perfect colour match to my existing "flavour" of Almond Green but it's not obvious at all thanks to the curvature of the guttering keeping it nice and separate from the bodywork.
All in all I'm happy with the results - this is the same area shown in the first photo of the flakey bits.
This got the car looking nice and refreshed ahead of the photoshoot this morning, so it was all good to go...
Or so I thought!
Despite the amount of reliable motoring I'd gotten out of the old girl recently, this morning she must've been feeling very camera shy, and decided today was the day for the crankshaft bolt to work its way loose and wedge itself between the pulley and the radiator bracket, making an awful racket in the process. Of course this had to happen on today of all days, and just a couple of days before Beaulieu too!
After waiting 4.5 hours for the tow truck to arrive, we got the car loaded on, but when we arrived back at base the truck just couldn't get up the driveway as it was too steep. Of course this also meant we couldn't push the mini up, so with the BINI freshly back from having the timing chain replaced, it was pressed into service as a surprisingly effective tow vehicle to pull the Mk1 up the drive.
The remainder of my afternoon was spent on removing the radiator and its associated gubbins to extract the wayward crank bolt, and attempt to replace it with a spare I planned to nick off my spare engine.
As you can see, this bolt is way past its best after getting jammed between a rotating pulley and a hefty bracket. You can see here where it gouged the metal out of the rad bracket, in between the two bolt holes... I reckon people would've heard the racket a mile away as I pulled over!
Fortunately I still have my old engine, mostly complete including a good serviceable crankshaft bolt. I had all sorts of fun and games trying to get it off, and had to get a bit creative to introduce some extra leverage.
Hey presto! This'll do...
I was worried that the threads in the crank might be damaged, but luckily they were A-ok. The replacement bolt wound in with ease, and was torqued to spec before the reassembly process could then begin.
The above picture also shows the return of the rum bottle washer reservoir rather nicely
Refitting the rad was much fiddlier than removal, as it was quite an awkward affair to get the two-piece cowling all lined up and bolted into place, but I got there in the end. Nearly there...
I happened to have a spare thermostat along with the new housing I bought from DSN a while ago, so those were fitted along with a new gasket. The new housing will allow me to fit DSN's new engine steady designed to clear twin carbs, but I figured I'd save that for another day and focus on getting the car back into good running order first.
And run it did! After filling up with coolant, it fired up beautifully and I wasn't greeted by any leaks or other such nasty surprises. It's been a bit of a manic day after all the fun and games, but at least it's back on the road for Beaulieu. Time for a beer I think!