Page 7 of 16

Re: Mk2 Cooper

Posted: Sun Sep 27, 2015 9:23 am
by Callum
Another small job sorted. I bought a new set of alloy door hinges and they are a lot tighter than the first set, but the profile of them isn't quite the same as the originals, they are too long and pointed.

Image

Image

The gasket shows how much longer they are.

Image

So I filed them as best I could to look like the originals. Heres how they look now compared to how they were

Image

Image

Re: Mk2 Cooper

Posted: Fri Dec 04, 2015 11:48 pm
by Callum
Time for an update. Made a start on the bodywork last month, not done this before so it's taken a while to get the hang of it. Started on the rear and I'm just working my round it. Pulled out as many dents as I could on the bootlid before the filler went on.

Image

Gave it a coat of high build after this with a guide coat, couple of places needed a bit more filler after it was flatted back. This is the second coat of high build which i finished flatting tonight.

Image

Image

Looks ok but not sure how it will look with the topcoat on, time will tell. Moving onto the side next

Re: Mk2 Cooper

Posted: Mon Dec 07, 2015 7:15 pm
by Daz1968
Getting to the rewarding part then now. I recently painted my mk1 and there is a steep learning curve but worth it in the end. Not sure if you are using a guide coat to aid sanding but it really helps. Mirka abranet is also very good paper.

Re: Mk2 Cooper

Posted: Tue Dec 08, 2015 12:46 am
by NicholasUpton
Make sure you use fine enough grit paper on your filler, as it will shrink slightly and leave sanding marks through your final finish.

Keep up the good work as bodywork can be tedious, yet rewarding when done right.

Re: Mk2 Cooper

Posted: Tue Jan 12, 2016 8:25 pm
by Callum
Daz1968 wrote:Getting to the rewarding part then now. I recently painted my mk1 and there is a steep learning curve but worth it in the end. Not sure if you are using a guide coat to aid sanding but it really helps. Mirka abranet is also very good paper.
Thanks I am looking forward to the end result, hopefully I won't give up halfway through. Yeah I am using a guide coat, thanks I will keep an eye out for that paper.

Re: Mk2 Cooper

Posted: Tue Jan 12, 2016 8:30 pm
by Callum
NicholasUpton wrote:Make sure you use fine enough grit paper on your filler, as it will shrink slightly and leave sanding marks through your final finish.

Keep up the good work as bodywork can be tedious, yet rewarding when done right.
Cheers, I am using 80s then 180s before the primer. Is that fine enough?

Re: Mk2 Cooper

Posted: Tue Jan 12, 2016 8:47 pm
by Callum
Still carrying on with the boring stuff so not an exciting update. Finished the filler on the passenger side up to the swage line. Put the high build on last night. Still need to weld the drip rails on so will sort the top half once that's done
Image

Re: Mk2 Cooper

Posted: Tue Jan 12, 2016 10:58 pm
by java gt
Great to see progress is still continuing,this project is one of my favourite ones to go to for info on how to bring a badly rusted Mini back to life.

Re: Mk2 Cooper

Posted: Wed Jan 13, 2016 6:57 am
by minimissions
Wow just had a read through this build it is fantastic I have noticed that you welded the front together before fitting to the car this does look alot easier plus you can get weld it nicer. Top work looking forward to seeing this one in some paint :D

Re: Mk2 Cooper

Posted: Thu Jan 14, 2016 7:50 am
by Callum
Cheers lads. Welding the front end together first did make it easy to get the spot welder in there. Also helped with getting the panel gaps right

Re: Mk2 Cooper

Posted: Sat Mar 26, 2016 8:04 pm
by Callum
Not had much time recently, busy with work and a weeks snowboarding but the front end is finished now. Epoxy primer and high build went on yesterday, made a start on the drivers side today.

Image

Image

Image

Image

Image

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 9:59 am
by Daz1968
Really coming along nicely now

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 10:58 am
by Andrew1967
Very nice - great work 8-)

What did you use to seal the wing to scuttle joint ?

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 11:24 am
by Mini4Ever
Just looking at this thread for the first time: all memories on my '67 Cooper shell rebuild come back to mind. Very much the same amount of work. Well done 8-)

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 12:04 pm
by Callum
Thanks chaps
Andrew1967 wrote:Very nice - great work 8-)

What did you use to seal the wing to scuttle joint ?
None of the joints have been sealed yet, I managed to get them very close when welding so at the minute it's just where the epoxy primer is sitting in there. I think I will be using tiger seal when I get round to it.

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 12:32 pm
by 36inter
Not looked at all your pages yet but what a huge undertaking, excellent work and panel gaps to die for.

You should be very proud, great stuff.

Pete

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 2:05 pm
by Andrew1967
Callum wrote:Thanks chaps
Andrew1967 wrote:Very nice - great work 8-)

What did you use to seal the wing to scuttle joint ?
None of the joints have been sealed yet, I managed to get them very close when welding so at the minute it's just where the epoxy primer is sitting in there. I think I will be using tiger seal when I get round to it.
My apologies Callum. Even better than I thought then !

I was thinking of Tiger seal as well so that sort of confirms my plans

Andrew

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 2:14 pm
by Nick W
Exellent panel alignment .well done!

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 2:47 pm
by STG95F
Great work

I use tiger seal for joints / seams , not the cheapest but good quality

Ian

Re: Mk2 Cooper

Posted: Sun Mar 27, 2016 3:33 pm
by Callum
Andrew1967 wrote:
Callum wrote:Thanks chaps
Andrew1967 wrote:Very nice - great work 8-)

What did you use to seal the wing to scuttle joint ?
None of the joints have been sealed yet, I managed to get them very close when welding so at the minute it's just where the epoxy primer is sitting in there. I think I will be using tiger seal when I get round to it.
My apologies Callum. Even better than I thought then !

I was thinking of Tiger seal as well so that sort of confirms my plans

Andrew
No worries Andrew, I took it as a compliment :D.