handy gearbox special tools

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guru_1071
1275 Cooper S
Posts: 2109
Joined: Thu Jun 24, 2010 7:47 pm

handy gearbox special tools

Post by guru_1071 »

here are a few of my home made 'special' tools that help to make rebuilding gearboxes easy (er)

1) third motion holder


always a pain to try and hold in a pair of soft jaws, particually when you are chasing the detent plungers round and round (just a bit more, just a bit more, click! - damm! :lol: ) to try and strip them

its a bit of chunky box section with a hole drilled through it (so the third motion can locate in it) - it has a pinion welded to one side, and a 3rd/4th inner hub welded on the other.

one way

Image

and the other

Image

for extra points use a 'distressed' pinion! :?

2) diff holder / checker

a multi use tool this one.

the base part lets the diff be held securely in a vice, with no damage, so any diss-assembly / re-assembly job can be done. its made from a pot joint thats been slotted to allow a thick bit of steel plate to be welded into it - if your making one of these, its important to keep the welding heat away from the splines in the pot joint as they will nip up if you get too close and make it impossible to slide the diff output into the pot joint (that was the failing of my version one!). any sort of diff will fit this, if you punch the little 'core plug' out the centre of the pot joint the earlier outputs will fit fine into it.

Image

the upper part hold the other end of the diff and locks it solid, so that the crown wheel bolts can be undone / done up - the 'legs' locate slackly in the box section 'sockets' of the lower part - this allows a little bit of 'slop' which is needed when rebuilding an lsd (as per photo), its not so vital if your only doing std diffs.

Image

finally, the third part of this tool, is the stub of another pot joint that has the nut welded from a clutch release bearing boss onto it - this slips onto the output of an lsd and allows the testing of the break point of the plates with a torque wrench.

Image


both these tools work great, there is no danger of any damage to the diff, no need to try and grip the crownwheel in the vice to undo it etc etc
please note, these are my own, individual sales, nothing whatsoever to do with my employer, minispares
InimiaD
1275 Cooper S
Posts: 1526
Joined: Thu Jul 01, 2010 11:20 pm
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Re: handy gearbox special tools

Post by InimiaD »

Great home made tools.

The torque setting tool is far simpler than the "thing" I used to use.
It consisted of a nut welded onto the end of a short driveshaft, the shaft was slid into a hardy spicer joint and bolted onto the output shaft..
The reading on my torque wrench can't have given an accurate reading because the driveshaft was resting on a lump of timber as support. :shock:
Ahhh, happy days.
Tim
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Re: handy gearbox special tools

Post by Tim »

Nice, I like home made tools.

Tim
1951 Morris Commercial J Type Van
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JanWulf
850 Super
Posts: 133
Joined: Thu Jun 24, 2010 12:32 pm
Location: germini

Re: handy gearbox special tools

Post by JanWulf »

Image

Image

And to remove the big main bearing I use the outer race of a wheel bearing. Snaps right into the 1st gear and pushes on the outer race of the double row bearing.

Image
You can't have too many cars. Just too little space...
12G940
Basic 850
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Joined: Thu Feb 23, 2012 11:44 am

Re: handy gearbox special tools

Post by 12G940 »

After my own heart, love to see it.
JC T ONE
1275 Cooper S
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Joined: Fri Aug 13, 2010 5:25 am
Location: Denmark

Re: handy gearbox special tools

Post by JC T ONE »

Cool tools 8-)
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