Reunited after 30-years

Images & stories about our current projects, cars, engines & all sorts of other stuff.
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Made some good progress the past couple of weekends. Things are coming apart fairly easily so-far.

Lifted the body over the engine/subframe, which was actually very easy as all the suspension is stripped, so just a couple of blocks under the subframe and it was very low to lift over. My daughter and I grabbed a wheel-arch each and just rolled it back on the rear wheels.

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I bought the Oselli torquemaster inlet manifold from them when they were just around the corner from my work on Osney Mead in Oxford.

The engine bay is a mess, but seems solid enough. I'm now totally convinced this was the right thing to do, it really deserves to be cleaned up and protected in there.

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Dropped the rear subframe, which I was a bit concerned about given some of the horror stories on the forum about getting the bolts out. Turns out it was simple enough, didn't strip or break any of them!

I remember painting the trumpets red back in the day. The Hammerite lasted well. These will be replaced with HiLo's, but of course cleaned up and stored with the other original parts.

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Subframe isn't bad, it looks rough, but actually seems solid. I'll give it a scrub and strip it down for blast/paint.

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And after I made sure all the cobwebs were empty, it seems that the panel and mounts are in good shape. It all looks like original factory applied underseal, is that what it would have looked like in 1960?

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So, now I have a completely stripped shell sitting on blocks. I think I'll carefully try to flip it on it's side so I can have a good look at the floor. Not really thinking of a spit mount at this point, looks like I don't need to weld much underneath.

Onward ...

Cheers,
Mike.
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Stripped the rear subframe so I can get it blasted and finished. Only broke off one bolt! Not bad. I'm hopeful that I can keep the original subframe in line with my attempts to re-use as much original as possible. I'll clean up the original trunnions too.

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Stripped the radius arms, these are the early type with the bronze bush at both ends. A job for later. These and the subframe had a lot of welding during original assembly, must have been time consuming back then before the robots took over.

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Today I spent a few hours with a scraper on the front floor, right-side. Under the factory black stuff I found decent original color floor, certainly some surface rust in the foot well, but a hole in the inner sill at the bottom of the door post that lead me to find a corresponding rough spot on the outer sill. This has the single panel floor, so hopefully I can clean it up and let in a patch. We'll see.

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I chipped out most of the seam sealant to get a closer look. Whoever did that job at the factory really must have enjoyed it, you can see the width of the sealant strips where the body color is missing. It even still had the sealant smell after 60-yrs, I'm sure it would be an illegal chemical today :lol:

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Here's a picture of the floor tag, just in-case anyone is creating records of these.

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More scraping coming up this week ...

Cheers,
Mike.
Polarsilver
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Re: Reunited after 30-years

Post by Polarsilver »

Check you Radius Arms as they look to be Bent :?:
Yes i had same issue after all was rebuilt & i was tracking the rear end :(
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

It's been a while since I posted but the electric car petition reminded me that we all need to stick together with our classics so figured I'd update where I'm at.
I've been making s.l.o.w progress but still doing everything myself so it's taken time to get the welding up to mediocre standard and I do a lot of procrastination before I do anything.
Anyway, here are a few pics...
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Remarkably tidy under here ...
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Last edited by CaliforniaMk1 on Sun Oct 23, 2022 6:38 am, edited 1 time in total.
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Sorted out the rough hole for the remote shift using some handy dimensions from the forum ...
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CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

A couple of months ago it looked like this ...
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CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

A few weeks ago I needed inspiration so clamped up the new panels ...
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CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Still a long way to go, but I'm enjoying the time ... Anyway, is the wiper motor original 1960?
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Won't need it much over here ;)
Old English White
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Re: Reunited after 30-years

Post by Old English White »

What great progress and such an original shell!
The DR2 marking shows the model number and the 5 60 is a date code which I would assume to be May 1960.
SMOKE GREY
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Re: Reunited after 30-years

Post by SMOKE GREY »

Great new thread. Love it.
drewminii
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Re: Reunited after 30-years

Post by drewminii »

I’ve only just come across this thread and as soon as I saw the first few photos, I thought I recognised seeing this parked up somewhere, I guess it must have been shortly before you shipped it over.

Great to hear your story and see the progress you are making on it
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Roadrunner
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Re: Reunited after 30-years

Post by Roadrunner »

When I read it was stolen in Oxford my first thought was Blackbird Leas or Barton would be responsible
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

drewminii... Yes, that is my mates place where it was parked up after we pulled it out from the barn. Too funny that you actually took a pic and then saw the thread a few years later!!
Roadrunner... Barton. The fairly unique wheels ended up on a car at a home known for enjoying other people's stuff, but in those days we were just happy to get the car before they torched it. I'm sure karma took care of them for me... At least that's what I tell myself :twisted:
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Anyone else had to cut the bracket for the clutch hose when it is seized solid??

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I remember doing it years ago, now it's time to fix it.

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Cleaned up the surface rust, coated it, and some primer ... Not bad.

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Last edited by CaliforniaMk1 on Sun Nov 13, 2022 5:23 am, edited 1 time in total.
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Took a closer look at the rear shelf and it's good on one side, not so much the other side. Seems like there must have been a leak. I'll have to think about this one, but I reckon I can patch it up as the rest is so clean.

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Peter Laidler
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Re: Reunited after 30-years

Post by Peter Laidler »

I seem to remember that BMC used to stuff a block of that special super water absorbent foam down there. Looks like it worked on the right hand side! The good news re the cut clutch hose bracket is that Gordon at Catmint do a stainless steel nut and internal star washer for the clutch and similar brake hose nut. End of future problens
NicholasUpton
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Re: Reunited after 30-years

Post by NicholasUpton »

Looking great, have you joined the local mini club MOASF based out of the Bay Area? let me know if you need any help with the project, as I am not far from you, and have a shop full of minis and parts at Boot2bonnet Restoration.
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

NicholasUpton wrote: Sat Nov 19, 2022 8:34 pm Looking great, have you joined the local mini club MOASF based out of the Bay Area? let me know if you need any help with the project, as I am not far from you, and have a shop full of minis and parts at Boot2bonnet Restoration.
I haven't joined MOASF yet, but thanks for the reminder, I will take another look at their site. I have seen some of your projects that are posted on the FB account, very impressive!
CaliforniaMk1
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Re: Reunited after 30-years

Post by CaliforniaMk1 »

Only a little bit of progress this past week or so. Back in the day we literally hacked in the servo from the donor 1275GT but my excuse is that there wasn't a forum like this to see how it should fit. This was chopped and a few holes drilled.

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I figured that welding in an over-sized piece and then cut to fit was the best way to get the right profile.

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Quick cut and grind back to match the other side. Flash of primer and on to the next job, which will certainly include cleaning up the inner wing where you can see mess in the photo ;)

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